System of inspection of concrete mixing plant

Checking system for concrete batching plant, based on years of experience, some exploratory opinions and operating methods in order to more fully grasp the technical state of the equipment and machinery management departments using the down time to conduct technical inspection, maintenance, eliminating hidden fault, eliminate and reduce various kinds of failures.

There is a problem

For many years, self loading batching plant, like other devices, take notes of shift system, form a single, pointless, no check for specific content, no provision to check route and checkpoints or standards established by the management. Main existing problems: the shift records are not complete in a timely manner, or perhaps as a temporary measure to cope with the superior check completed. Crew one-sided that they just operate regardless of maintenance, do not have to master the technical condition of machinery. Crew mobility, new succession even if you want to check, and do not know what, where to check, what key check, check what criteria. Machinery management departments can not be true originals, passively follow the fault repaired, unable to implement state inspection and maintenance.

For this reason, it also applies an inspection system for concrete mixing station. Companies should develop concrete mixing site inspection card, check card should include checking the contents of the project (or checkpoints), inspection methods and standards. Class led by the operator long crew according to device management standards and equipment affect the quantity, quality, cost, safety and normal operation of equipment parts targeted for routine checks, records. That is, in strict accordance with the dedicated daily inspection check card.

Reasonable checkpoint is the key to improving the results of inspection. If the region long (such as the 1-2 did not appear abnormal, and similar equipment are so, you cancel the check point (except for security and safety device); Conversely, if often unusual part was not included in the inspection area may not achieve the timely detection of problems, you should add this checkpoint. So checking tab of the content and the cycle should be adjusted according to the situation in the implementation. Point checking system in combination with notes of shift, into the shift of its contents and included in the assessment of the economic responsibility system to ensure implementation of the inspection system.

Treatment measures

On the issues found in the inspection, can be addressed through the following means: through simple adjustments, repair will solve the general problem, resolved by the operators themselves. The hidden trouble of difficult, for inspection by maintenance personnel, or by a mechanical technician arrangements, excluded by professional maintenance personnel. Determined by the mechanical technician thinks large amount of maintenance work and do not affect the use of equipment failure, be addressed by the mechanical technician material and concrete batch plant equipment Department of the company.